Beer Bottle Filling Machine

Beer Bottle Filling Machine

Introduction BCGF series 3-in-1 filling mono-block is composed of washer, filler and capper, which adopts and absorbs advanced technology and is manufactured according to beer production technical requirement. It uses balance pressure filling method with vacuum process and CIP cleaning function.......

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Introduction

BCGF series 3-in-1 filling mono-block is composed of washer, filler and capper, which adopts and absorbs advanced technology and is manufactured according to beer production technical requirement. It uses balance pressure filling method with vacuum process and  CIP cleaning function.


Main Features

1、Process bottle size: 500ml 

2、Bottle Material:glass bottle 

3、Machine Model : BCGF24-24-8 beer washing ,filling & capping Mono-block  

4、Output: 1000-1500 bottle/hour 

5、Power supply: 3Phase/380V/50HZ (based on customer country)

6、Control circuits: 24v DC for programmable controller inputs. 110v AC for contactor coils



Technical parameter

Model

BCGF24-24-8

Rated production capacity

5000-6000BPH

Rinsing head No

24

Filling head No

24

Capping head No

8

Control

PLC

Bottle diameter

50-90mm

Bottle height

150-310mm

Filling temperature

3-5degree

Overall size

3500*2400*3060

rated voltage

380V/220V


Technical Features and application

Bottle In-feed

The clamp heads use special design clamp head for the glass bottle 

The convey chain used stainless steel 304 material for long time use. 

Bottle Washing machine 

The high efficiency atomizing spray nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

The rinser is driven by driving system positioned inside machine frame via gear transmission.

Bottle filling machine 

Balance filling method.

Filling valves are made of SUS316L.

Long-tube filling valves are adopted, with CO2 fully exchanging with air inside glass bottles, to decrease the rinsing of oxygen effectively.

High-pressure foam stimulator is equipped to minimize air remaining at the neck.

Centralized automatic lubrication system, simple for maintenance.

Before capping system , we have jetting system to remove the beer foam on the top of bottle mouth to be sure the Oxygen content less than r0.15 mg O2/l

Filling level tolerances : ± 2.0 mm

Bottle break rate : max. 0.01% (1:10,000)

Bottle capping machine 

Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.

Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.

The capper is equipped with inlet bottle detection switch.

Centrifugal way of cap arranging is adopted to reduce damage of caps.

A cap inspecting system is applied to control on-off of cap elevator.

Discharge conveyor

1) Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

2) Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.


After-sales service 

1. After the sale of goods, if the buyer needs technical personnel, we will arrange experienced engineers to the buyer's workshop for equipment installation, commissioning, test production, etc., so that equipment normal operation and achieve the rated production capacity. The buyer is required to provide a return ticket and accommodation fee for the engineer we send. 

2. We provide professional technical training, including the operation and maintenance of equipment, adjust the process flow, handling different failures. If the buyer needs, can send their technical personnel to our participation in the training, we can also send professional engineers to the buyer's workshop for on-site guidance, but the buyer needs to provide all the costs of our engineers. 

3. After inspection, we provide one-year quality assurance, spare parts are provided free of charge, and other components are available at the lowest price.

4. We will make a return visit to the buyers every quarter to help the buyers. The machine has been used for some time in the factory, so we will give the buyer system maintenance plan.


FAQ

Q1:Can we trust you?

Q1:Of course you can, we have more than 10 years of filler manufacturing experience, has been walking in front of the industry. The mechanical parts We use are also produced by major international companies, with the careful creation of engineers and workers, so the quality of the equipment can be assured.

Q2: Are you a trading company or a manufactory?

A2: We are a manufactory, we supply the factory price with good quality, welcome to visit !

Q3: What is your guarantee or the warranty of the quality if we buy your machines?

A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q4: How can I install my machine when it arrives?

A4: If need we will send our engineers to your factory to install the machines and train your staff how to operate the machines. 

Q5:What is the payment method?

A5:You can use L/C, T/T, D/P to pay for your purchase.


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