Small Beverage Filling Machine

Small Beverage Filling Machine

Introduction DXGF24-24-8 small beverage filling machine adopt isobaric filling valve,. It is mainly used in the production of various gas-containing PET bottle beverages such as coke, soda and sparkling wine, and is an ideal equipment for the production of small medium beverage factories. The......

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Introduction

DXGF24-24-8 small beverage filling machine adopt isobaric filling valve,. It is mainly used in the production of various gas-containing PET bottle beverages such as coke, soda and sparkling wine, and is an ideal equipment for the production of small medium beverage factories.

The complete machine consists of 6 parts as following:

Washing system: it consists of washing gripping dial, water diversion pan and flume.

Filling system: it consists of hydraulic cylinder, filling valve, control ring and lift air cylinder.

Capping system: it consists of screw capper, cap aligner and cap sliding guide rail

Power system: it adopts gear centralized drive model, which is consists of main motor and gear pairs.

Conveying system: it consists of guide table, thumb wheel and conveyor chain.

Electrical control system: it adopts frequency speed control, PLC control automatically and touch screen operation.



Brief work process:

Bottles are transmitted to the “Washing position” of the Triad Isobarometric Filler by the “Bottle-feeding thumb wheel” via the “air conveyer”. The “Wash gripping dial” of “Washing machine” grips bottleneck and turn 180°along a guide rail that makes bottleneck adown. The special nozzles spray wash water to clean interior of bottles in the given area.  After cleaning and drying, the “Wash gripping dial” turns bottles 180°again along the guide rail that makes bottleneck up. These cleaned bottles are put out from the “Washing machine” and transmitted to the “Filling machine” via the “Bottle-turning star wheel”. These bottles entered  the “Filling machine” are folded by bell jars and elevated up to touch with filling valve by the lifter cylinder. Before entering filling machine, there is a button for inspecting bottles on the steel thumb wheel. It sends the bottle signal to control the opening valve mechanism, then the filling valve would be opened. The filling shall be started while air injection is reached to state of equal pressure. The filling could be stopped automatically when the liquids level reach to the height of air return pipe. The filling valve is closed recur to valve-closing mechanism after filling. Then air is discharged and the complete filling process is finished. Bottles full filled come down to be off filling valve under the function of cam and be put into the “screw capper” via transitional thumb wheels. The bladed stopper on the “screw capper” locks the bottleneck to keep bottles erectly and avoid rotating. The “screw cap head” keeps revolution and rotation on the “screw capper” and carries out these movements of cap picking, cap covering, screw capping and cap unhitch etc. after that whole capping process is finished. The “cap aligner” is situated above the “screw capper”, it is connected with the cap pan of “screw capper” via the cap sliding rail. The finished bottles are transmitted to the bottle output conveyor chain via the bottle output thumb wheels. And which are transmitted out from the Triad Isobaric metric filler by conveyor chain and put in the next process.


Technical parameter:

Model

DXGF24-24-8

Number model

24

Number of rinsing head

24

Number of capping head

8

Air pressure (Mpa)

0.7

Air consumption m3/min

1.0

Rinsing water pressure MPa

0.2-0.25

Rinsing water consumption ton/hour

1.6

Main motor kw

4

Power kw

5

Dimension L×W×H mm

2800*2230*2750

Weight ton

4.8

Filling way

Isobaric


Technical Features and application :

1. Adopts the negative pressure filling which we specifically design for CSD filling, it ensures

minimal loss of CO2 from the product

2. The configuration of filler is advanced, pithy and rational and the driving and up-down transmission

is located between the stainless steel working plat and the bracket and their waterproof is good,

sanitary and credible and adjusting and maintaining are very easy.

3. We design the filling valves on basis of foreign advanced technique for adapting high-speed hot

filling. It can ensure the valves open and close flexibly because of using guide sheath. Adopting

easy-fixed configuration, the valve is easy to cleaning promptly and has automatic cleaning function.

4. The filling operation is faster and more stable because the new type micro pressure filling system

is adopted.


Advantages of csd filler, csd filling line

A. High automation level, compact structure, attractive appearance, convenient and simple operation,

safe and reliable and adjustable continuous production capacity, low labor intensity.

B. The main machine adopts advanced PLC control technology

C. The key electric elements adopt products made by international famous companies, such as Mitsubishi and Siemens.


Configuration:

Motor: SIEMENS BEIDE

Speed reducer: JIE brand Hangzhou

Invert speed control: Japanese Mitsubishi

PLC: Japanese Mitsubishi

Touch screen: Made in Taiwan

Pneumatic component: DELIXI

Liquid control:Taiwan  SIBAKE

Pneumatic element: Taiwan ARITAC


After-sales service 

1. After the sale of goods, if the buyer needs technical personnel, we will arrange experienced engineers to the buyer's workshop for equipment installation, commissioning, test production, etc., so that equipment normal operation and achieve the rated production capacity. The buyer is required to provide a return ticket and accommodation fee for the engineer we send. 

2. We provide professional technical training, including the operation and maintenance of equipment, adjust the process flow, handling different failures. If the buyer needs, can send their technical personnel to our participation in the training, we can also send professional engineers to the buyer's workshop for on-site guidance, but the buyer needs to provide all the costs of our engineers. 

3. After inspection, we provide one-year quality assurance, spare parts are provided free of charge, and other components are available at the lowest price.

4. We will make a return visit to the buyers every quarter to help the buyers. The machine has been used for some time in the factory, so we will give the buyer system maintenance plan.


FAQ

Q1:Can we trust you?

Q1:Of course you can, we have more than 10 years of filler manufacturing experience, has been walking in front of the industry. The mechanical parts We use are also produced by major international companies, with the careful creation of engineers and workers, so the quality of the equipment can be assured.

Q2: Are you a trading company or a manufactory?

A2: We are a manufactory, we supply the factory price with good quality, welcome to visit !

Q3: What is your guarantee or the warranty of the quality if we buy your machines?

A3: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q4: How can I install my machine when it arrives?

A4: If need we will send our engineers to your factory to install the machines and train your staff how to operate the machines. 

Q5:What is the payment method?

A5:You can use L/C, T/T, D/P to pay for your purchase.


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